Manual De UsuarioTabla de contenidosIntended Use1Description1Specifications1Case Sealing Rate Approximation Formula1Machine Dimensions1General2Unpacking2Setup Procedure22-3-1. Case Sealer Bed Height22-3-2. Rear Emergency Stop Switch Installation22-3-3. Warning Beacon Installation22-3-4. Pneumatic Connection22-3-5. Air Pressure Indicator22-3-6. Air Pressure Regulators22-3-7. Electrical Connection2Tape Loading22-4-1. Top Tape Head Loading22-4-2. Bottom Tape Head Loading2Tape Drum Friction Brake2Checkout Inspection (to be performed by an authorized 3M Service Technician)22-6-1. Static Tests22-6-2. Programmable Controller Inputs and Outputs22-6-3. Dynamic Tests2Placing 800rf Case Sealer in Production Line2Special Setup Procedure22-8-1. Relocating Pneumatic and Electrical Control Panels2Case Sealer Bed Height3Pneumatic Device Factory Set Points3Main Air Pressure Regulator3Box Centering Pressure Regulator3Side Belt Pressure Regulator3Side Belts Closure Drive Chain3Side Belts In/Out Rates3Side Belt Inner Limit3Side Belt Tension3Motor Drive Belts, Upper and Lower3Drive Chain3Safety Door Interlock3Flap Folder Arm and Flap Folder Flow Controls - Speed Controls3Flap Folder Arm Reed Switch3Cylinder Cushion Setting3Paddle Pressure Regulator3Counter-Balance Pressure Regulator3Case Top Sensitivity3Fork Cylinder Flow Controls - Speed Controls3Infeed Box Stop-Gate Flow Control - Speed Control3Box Centering Rails In/Out Rates3Upper Head Assembly Down/Up Rates3Top Flap Compression Rollers3Tape Web Alignment3Tape Drum Friction Brake3Tape Applying Mechanism Spring3One-Way Tension Roller3Low Air Pressure Switch3Overload Circuit Breaker3Head Travel Limit Switch3General4Format4Side Drive Belt Assembly4Side Drive Belt4Motor Drive Belts, Upper and Lower4Case Sealer Bed Plates4Fork Cylinder4Side Drive Belts Cylinder4Flap Folder Cylinder4Flap Folder Arm Cylinder4Knife Replacement, Upper Taping Head4Knife Replacement, Lower Taping Head4Belt Drive Pulley Assembly Ribbed Rings4Infeed Rollers4Overload Circuit Breaker4General5Operation Summary55-2-1. Random Mode55-2-2. Fixed Mode55-2-3. Bypass Mode5Sequence Tables5Electrical System55-4-1. Power Distribution55-4-2. Special Circuits/Components55-4-3. Electrical Schematic5Pneumatic System5Pneumatic Diagram5General6Troubleshooting Guide6Pneumatic Component Testing6Electrical Circuit Fault Conditions6How to Order Replacement Parts7Spare Parts7Suggested Spare Parts7Illustrations and Parts Lists7Figure 7-1. 800rf Case Sealer Breakdown7Figure 7-2. Conveyor Frame7Figure 7-3. Conveyor Center Bed and Fork7Figure 7-4. Conveyor Bed Rollers7Figure 7-5. Side Belt Centering7Figure 7-6. Column Assembly7Figure 7-7. Flap Folder Assembly7Figure 7-8. Paddle Assembly7Figure 7-9. Side Belt Rail Assembly7Figure 7-10. Head Cylinder Assembly7Figure 7-11. Upper Tape Head Mount7Figure 7-12. Upper Tape Drum Bracket Assembly7Figure 7-13. Side Belt and Drive Assemblies7Figure 7-14. Side Belt Drive Pulleys (Detail)7Figure 7-15. Upper Head Conduit Assembly7Figure 7-16. Electrical Control Panel7Figure 7-17. Electrical Control Panel (Detail)7Figure 7-18. Pneumatic Control Panel7Figure 7-19. Pneumatic Components, #17Figure 7-20. Pneumatic Components, #27Figure 7-21. Pneumatic Components, #37Figure 7-22. Sliding Door Assembly7Figure 7-23. Infeed Conveyor Frame7Figure 7-24. Infeed Conveyor Drive Assembly7Figure 7-25. Infeed Conveyor Centering Assembly7Figure 7-26. Taping Head Assemblies - AccuGlide II STD 2-Inch7Figure 7-27. Frame Assembly for Upper Head7Figure 7-28. Applying Assembly for Upper and Lower Heads7Figure 7-29. Buffing Assembly for Upper Head7Figure 7-30. Link Assembly for Upper and Lower Heads7Figure 7-31. Knife Assembly for Upper and Lower Heads7Figure 7-32. Tape Drum and Bracket for Upper and Lower Heads7Figure 7-33. Frame Assembly for Lower Head7Figure 7-34. Buffing Assembly for Lower Head7General88-1-1. Maintenance88-1-2. Tool Kit8Cleaning8Lubrication88-3-1. Taping Heads88-3-2. Main Assembly and Infeed Assembly8Maintenance Schedule88-4-1. Taping Heads88-4-2. Infeed Assembly88-4-3. Main Assembly81. Description and Specifications1Intended Use1Description1Specifications1Case Sealing Rate Approximation Formula1Machine Dimensions12. Installation2General2Unpacking2Setup Procedure22-3-1. Case Sealer Bed Height22-3-2. Rear Emergency Stop Switch Installation22-3-3. Warning Beacon Installation22-3-4. Pneumatic Connection22-3-5. Air Pressure Indicator22-3-6. Air Pressure Regulators22-3-7. Electrical Connection2Tape Loading22-4-1. Top Tape Head Loading22-4-2. Bottom Tape Head Loading2Tape Drum Friction Brake2Checkout Inspection (to be performed by an authorized 3M Service Technician)22-6-1. Static Tests22-6-2. Programmable Controller Inputs and Outputs22-6-3. Dynamic Tests2Placing 800rf Case Sealer in Production Line2Special Setup Procedure22-8-1. Relocating Pneumatic and Electrical Control Panels23. Adjustments3Case Sealer Bed Height3Pneumatic Device Factory Set Points3Main Air Pressure Regulator3Box Centering Pressure Regulator3Side Belt Pressure Regulator3Side Belts Closure Drive Chain3Side Belts In/Out Rates3Side Belt Inner Limit3Side Belt Tension3Motor Drive Belts, Upper and Lower3Drive Chain3Safety Door Interlock3Flap Folder Arm and Flap Folder Flow Controls - Speed Controls3Flap Folder Arm Reed Switch3Cylinder Cushion Setting3Paddle Pressure Regulator3Counter-Balance Pressure Regulator3Case Top Sensitivity3Fork Cylinder Flow Controls - Speed Controls3Infeed Box Stop-Gate Flow Control - Speed Control3Box Centering Rails In/Out Rates3Upper Head Assembly Down/Up Rates3Top Flap Compression Rollers3Tape Web Alignment3Tape Drum Friction Brake3Tape Applying Mechanism Spring3One-Way Tension Roller3Low Air Pressure Switch3Overload Circuit Breaker3Head Travel Limit Switch34. Disassembly/Reassembly4General4Format4Side Drive Belt Assembly4Side Drive Belt4Motor Drive Belts, Upper and Lower4Case Sealer Bed Plates4Fork Cylinder4Side Drive Belts Cylinder4Flap Folder Cylinder4Flap Folder Arm Cylinder4Knife Replacement, Upper Taping Head4Knife Replacement, Lower Taping Head4Belt Drive Pulley Assembly Ribbed Rings4Infeed Rollers4Overload Circuit Breaker45. Theory of Operation5General5Operation Summary55-2-1. Random Mode55-2-2. Fixed Mode55-2-3. Bypass Mode5Sequence Tables5Electrical System55-4-1. Power Distribution55-4-2. Special Circuits/Components55-4-3. Electrical Schematic5Pneumatic System5Pneumatic Diagram56. Troubleshooting66-1.General6Troubleshooting Guide6Pneumatic Component Testing6Electrical Circuit Fault Conditions67. Illustrated Parts Breakdown77-1.How to Order Replacement Parts77-2.Spare Parts77-3.Suggested Spare Parts77-4.Illustrations and Parts Lists7Figure 7-1. 800rf Case Sealer Breakdown7Figure 7-2. Conveyor Frame7Figure 7-3. Conveyor Center Bed and Fork7Figure 7-4. Conveyor Bed Rollers7Figure 7-5. Side Belt Centering7Figure 7-6. Column Assembly7Figure 7-7. Flap Folder Assembly7Figure 7-8. Paddle Assembly7Figure 7-9. Side Belt Rail Assembly7Figure 7-10. Head Cylinder Assembly7Figure 7-11. Upper Tape Head Mount7Figure 7-12. Upper Tape Drum Bracket Assembly7Figure 7-13. Side Belt and Drive Assemblies7Figure 7-14. Side Belt Drive Pulleys (Detail)7Figure 7-15. Upper Head Conduit Assembly7Figure 7-16. Electrical Control Panel7Figure 7-17. Electrical Control Panel (Detail)7Figure 7-18. Pneumatic Control Panel7Figure 7-19. Pneumatic Components, #17Figure 7-20. Pneumatic Components, #27Figure 7-21. Pneumatic Components, #37Figure 7-22. Sliding Door Assembly7Figure 7-23. Infeed Conveyor Frame7Figure 7-24. Infeed Conveyor Drive Assembly7Figure 7-25. Infeed Conveyor Centering Assembly7Figure 7-26. Taping Head Assemblies - AccuGlide II STD 2-Inch7Figure 7-27. Frame Assembly for Upper Head7Figure 7-28. Applying Assembly for Upper and Lower Heads7Figure 7-29. Buffing Assembly for Upper Head7Figure 7-30. Link Assembly for Upper and Lower Heads7Figure 7-31. Knife Assembly for Upper and Lower Heads7Figure 7-32. Tape Drum and Bracket for Upper and Lower Heads7Figure 7-33. Frame Assembly for Lower Head7Figure 7-34. Buffing Assembly for Lower Head78. Preventative Maintenance8General88-1-1. Maintenance88-1-2. Tool Kit8Cleaning8Lubrication88-3-1. Taping Heads88-3-2. Main Assembly and Infeed Assembly8Maintenance Schedule88-4-1. Taping Heads88-4-2. Infeed Assembly88-4-3. Main Assembly8Tamaño: 1 MBPáginas: 226Language: EnglishManuales abiertas