Benutzerhandbuch für 3M 39800

Inhaltsverzeichnis

• Intended Use

  1
• Description

  1
• Specifications

  1
• Case Sealing Rate Approximation Formula

  1
• Machine Dimensions

  1
• General

  2
• Unpacking

  2
• Setup Procedure

  2
• 2-3-1. Case Sealer Bed Height

  2
• 2-3-2. Rear Emergency Stop Switch Installation

  2
• 2-3-3. Warning Beacon Installation

  2
• 2-3-4. Pneumatic Connection

  2
• 2-3-5. Air Pressure Indicator

  2
• 2-3-6. Air Pressure Regulators

  2
• 2-3-7. Electrical Connection

  2
• Tape Loading

  2
• 2-4-1. Top Tape Head Loading

  2
• 2-4-2. Bottom Tape Head Loading

  2
• Tape Drum Friction Brake

  2
• Checkout Inspection (to be performed by an authorized 3M Service Technician)

  2
• 2-6-1. Static Tests

  2
• 2-6-2. Programmable Controller Inputs and Outputs

  2
• 2-6-3. Dynamic Tests

  2
• Placing 800rf Case Sealer in Production Line

  2
• Special Setup Procedure

  2
• 2-8-1. Relocating Pneumatic and Electrical Control Panels

  2
• Case Sealer Bed Height

  3
• Pneumatic Device Factory Set Points

  3
• Main Air Pressure Regulator

  3
• Box Centering Pressure Regulator

  3
• Side Belt Pressure Regulator

  3
• Side Belts Closure Drive Chain

  3
• Side Belts In/Out Rates

  3
• Side Belt Inner Limit

  3
• Side Belt Tension

  3
• Motor Drive Belts, Upper and Lower

  3
• Drive Chain

  3
• Safety Door Interlock

  3
• Flap Folder Arm and Flap Folder Flow Controls - Speed Controls

  3
• Flap Folder Arm Reed Switch

  3
• Cylinder Cushion Setting

  3
• Paddle Pressure Regulator

  3
• Counter-Balance Pressure Regulator

  3
• Case Top Sensitivity

  3
• Fork Cylinder Flow Controls - Speed Controls

  3
• Infeed Box Stop-Gate Flow Control - Speed Control

  3
• Box Centering Rails In/Out Rates

  3
• Upper Head Assembly Down/Up Rates

  3
• Top Flap Compression Rollers

  3
• Tape Web Alignment

  3
• Tape Drum Friction Brake

  3
• Tape Applying Mechanism Spring

  3
• One-Way Tension Roller

  3
• Low Air Pressure Switch

  3
• Overload Circuit Breaker

  3
• Head Travel Limit Switch

  3
• General

  4
• Format

  4
• Side Drive Belt Assembly

  4
• Side Drive Belt

  4
• Motor Drive Belts, Upper and Lower

  4
• Case Sealer Bed Plates

  4
• Fork Cylinder

  4
• Side Drive Belts Cylinder

  4
• Flap Folder Cylinder

  4
• Flap Folder Arm Cylinder

  4
• Knife Replacement, Upper Taping Head

  4
• Knife Replacement, Lower Taping Head

  4
• Belt Drive Pulley Assembly Ribbed Rings

  4
• Infeed Rollers

  4
• Overload Circuit Breaker

  4
• General

  5
• Operation Summary

  5
• 5-2-1. Random Mode

  5
• 5-2-2. Fixed Mode

  5
• 5-2-3. Bypass Mode

  5
• Sequence Tables

  5
• Electrical System

  5
• 5-4-1. Power Distribution

  5
• 5-4-2. Special Circuits/Components

  5
• 5-4-3. Electrical Schematic

  5
• Pneumatic System

  5
• Pneumatic Diagram

  5
• General

  6
• Troubleshooting Guide

  6
• Pneumatic Component Testing

  6
• Electrical Circuit Fault Conditions

  6
• How to Order Replacement Parts

  7
• Spare Parts

  7
• Suggested Spare Parts

  7
• Illustrations and Parts Lists

  7
• Figure 7-1. 800rf Case Sealer Breakdown

  7
• Figure 7-2. Conveyor Frame

  7
• Figure 7-3. Conveyor Center Bed and Fork

  7
• Figure 7-4. Conveyor Bed Rollers

  7
• Figure 7-5. Side Belt Centering

  7
• Figure 7-6. Column Assembly

  7
• Figure 7-7. Flap Folder Assembly

  7
• Figure 7-8. Paddle Assembly

  7
• Figure 7-9. Side Belt Rail Assembly

  7
• Figure 7-10. Head Cylinder Assembly

  7
• Figure 7-11. Upper Tape Head Mount

  7
• Figure 7-12. Upper Tape Drum Bracket Assembly

  7
• Figure 7-13. Side Belt and Drive Assemblies

  7
• Figure 7-14. Side Belt Drive Pulleys (Detail)

  7
• Figure 7-15. Upper Head Conduit Assembly

  7
• Figure 7-16. Electrical Control Panel

  7
• Figure 7-17. Electrical Control Panel (Detail)

  7
• Figure 7-18. Pneumatic Control Panel

  7
• Figure 7-19. Pneumatic Components, #1

  7
• Figure 7-20. Pneumatic Components, #2

  7
• Figure 7-21. Pneumatic Components, #3

  7
• Figure 7-22. Sliding Door Assembly

  7
• Figure 7-23. Infeed Conveyor Frame

  7
• Figure 7-24. Infeed Conveyor Drive Assembly

  7
• Figure 7-25. Infeed Conveyor Centering Assembly

  7
• Figure 7-26. Taping Head Assemblies - AccuGlide II STD 2-Inch

  7
• Figure 7-27. Frame Assembly for Upper Head

  7
• Figure 7-28. Applying Assembly for Upper and Lower Heads

  7
• Figure 7-29. Buffing Assembly for Upper Head

  7
• Figure 7-30. Link Assembly for Upper and Lower Heads

  7
• Figure 7-31. Knife Assembly for Upper and Lower Heads

  7
• Figure 7-32. Tape Drum and Bracket for Upper and Lower Heads

  7
• Figure 7-33. Frame Assembly for Lower Head

  7
• Figure 7-34. Buffing Assembly for Lower Head

  7
• General

  8
• 8-1-1. Maintenance

  8
• 8-1-2. Tool Kit

  8
• Cleaning

  8
• Lubrication

  8
• 8-3-1. Taping Heads

  8
• 8-3-2. Main Assembly and Infeed Assembly

  8
• Maintenance Schedule

  8
• 8-4-1. Taping Heads

  8
• 8-4-2. Infeed Assembly

  8
• 8-4-3. Main Assembly

  8
• 1. Description and Specifications

  1
• Intended Use

  1
• Description

  1
• Specifications

  1
• Case Sealing Rate Approximation Formula

  1
• Machine Dimensions

  1
• 2. Installation

  2
• General

  2
• Unpacking

  2
• Setup Procedure

  2
• 2-3-1. Case Sealer Bed Height

  2
• 2-3-2. Rear Emergency Stop Switch Installation

  2
• 2-3-3. Warning Beacon Installation

  2
• 2-3-4. Pneumatic Connection

  2
• 2-3-5. Air Pressure Indicator

  2
• 2-3-6. Air Pressure Regulators

  2
• 2-3-7. Electrical Connection

  2
• Tape Loading

  2
• 2-4-1. Top Tape Head Loading

  2
• 2-4-2. Bottom Tape Head Loading

  2
• Tape Drum Friction Brake

  2
• Checkout Inspection (to be performed by an authorized 3M Service Technician)

  2
• 2-6-1. Static Tests

  2
• 2-6-2. Programmable Controller Inputs and Outputs

  2
• 2-6-3. Dynamic Tests

  2
• Placing 800rf Case Sealer in Production Line

  2
• Special Setup Procedure

  2
• 2-8-1. Relocating Pneumatic and Electrical Control Panels

  2
• 3. Adjustments

  3
• Case Sealer Bed Height

  3
• Pneumatic Device Factory Set Points

  3
• Main Air Pressure Regulator

  3
• Box Centering Pressure Regulator

  3
• Side Belt Pressure Regulator

  3
• Side Belts Closure Drive Chain

  3
• Side Belts In/Out Rates

  3
• Side Belt Inner Limit

  3
• Side Belt Tension

  3
• Motor Drive Belts, Upper and Lower

  3
• Drive Chain

  3
• Safety Door Interlock

  3
• Flap Folder Arm and Flap Folder Flow Controls - Speed Controls

  3
• Flap Folder Arm Reed Switch

  3
• Cylinder Cushion Setting

  3
• Paddle Pressure Regulator

  3
• Counter-Balance Pressure Regulator

  3
• Case Top Sensitivity

  3
• Fork Cylinder Flow Controls - Speed Controls

  3
• Infeed Box Stop-Gate Flow Control - Speed Control

  3
• Box Centering Rails In/Out Rates

  3
• Upper Head Assembly Down/Up Rates

  3
• Top Flap Compression Rollers

  3
• Tape Web Alignment

  3
• Tape Drum Friction Brake

  3
• Tape Applying Mechanism Spring

  3
• One-Way Tension Roller

  3
• Low Air Pressure Switch

  3
• Overload Circuit Breaker

  3
• Head Travel Limit Switch

  3
• 4. Disassembly/Reassembly

  4
• General

  4
• Format

  4
• Side Drive Belt Assembly

  4
• Side Drive Belt

  4
• Motor Drive Belts, Upper and Lower

  4
• Case Sealer Bed Plates

  4
• Fork Cylinder

  4
• Side Drive Belts Cylinder

  4
• Flap Folder Cylinder

  4
• Flap Folder Arm Cylinder

  4
• Knife Replacement, Upper Taping Head

  4
• Knife Replacement, Lower Taping Head

  4
• Belt Drive Pulley Assembly Ribbed Rings

  4
• Infeed Rollers

  4
• Overload Circuit Breaker

  4
• 5. Theory of Operation

  5
• General

  5
• Operation Summary

  5
• 5-2-1. Random Mode

  5
• 5-2-2. Fixed Mode

  5
• 5-2-3. Bypass Mode

  5
• Sequence Tables

  5
• Electrical System

  5
• 5-4-1. Power Distribution

  5
• 5-4-2. Special Circuits/Components

  5
• 5-4-3. Electrical Schematic

  5
• Pneumatic System

  5
• Pneumatic Diagram

  5
• 6. Troubleshooting

  6
• 6-1.General

  6
• Troubleshooting Guide

  6
• Pneumatic Component Testing

  6
• Electrical Circuit Fault Conditions

  6
• 7. Illustrated Parts Breakdown

  7
• 7-1.How to Order Replacement Parts

  7
• 7-2.Spare Parts

  7
• 7-3.Suggested Spare Parts

  7
• 7-4.Illustrations and Parts Lists

  7
• Figure 7-1. 800rf Case Sealer Breakdown

  7
• Figure 7-2. Conveyor Frame

  7
• Figure 7-3. Conveyor Center Bed and Fork

  7
• Figure 7-4. Conveyor Bed Rollers

  7
• Figure 7-5. Side Belt Centering

  7
• Figure 7-6. Column Assembly

  7
• Figure 7-7. Flap Folder Assembly

  7
• Figure 7-8. Paddle Assembly

  7
• Figure 7-9. Side Belt Rail Assembly

  7
• Figure 7-10. Head Cylinder Assembly

  7
• Figure 7-11. Upper Tape Head Mount

  7
• Figure 7-12. Upper Tape Drum Bracket Assembly

  7
• Figure 7-13. Side Belt and Drive Assemblies

  7
• Figure 7-14. Side Belt Drive Pulleys (Detail)

  7
• Figure 7-15. Upper Head Conduit Assembly

  7
• Figure 7-16. Electrical Control Panel

  7
• Figure 7-17. Electrical Control Panel (Detail)

  7
• Figure 7-18. Pneumatic Control Panel

  7
• Figure 7-19. Pneumatic Components, #1

  7
• Figure 7-20. Pneumatic Components, #2

  7
• Figure 7-21. Pneumatic Components, #3

  7
• Figure 7-22. Sliding Door Assembly

  7
• Figure 7-23. Infeed Conveyor Frame

  7
• Figure 7-24. Infeed Conveyor Drive Assembly

  7
• Figure 7-25. Infeed Conveyor Centering Assembly

  7
• Figure 7-26. Taping Head Assemblies - AccuGlide II STD 2-Inch

  7
• Figure 7-27. Frame Assembly for Upper Head

  7
• Figure 7-28. Applying Assembly for Upper and Lower Heads

  7
• Figure 7-29. Buffing Assembly for Upper Head

  7
• Figure 7-30. Link Assembly for Upper and Lower Heads

  7
• Figure 7-31. Knife Assembly for Upper and Lower Heads

  7
• Figure 7-32. Tape Drum and Bracket for Upper and Lower Heads

  7
• Figure 7-33. Frame Assembly for Lower Head

  7
• Figure 7-34. Buffing Assembly for Lower Head

  7
• 8. Preventative Maintenance

  8
• General

  8
• 8-1-1. Maintenance

  8
• 8-1-2. Tool Kit

  8
• Cleaning

  8
• Lubrication

  8
• 8-3-1. Taping Heads

  8
• 8-3-2. Main Assembly and Infeed Assembly

  8
• Maintenance Schedule

  8
• 8-4-1. Taping Heads

  8
• 8-4-2. Infeed Assembly

  8
• 8-4-3. Main Assembly

  8