Mitsumi electronic IB-1500875(ENG)-E User Manuals

Table of Contents

• Front cover

  1
• Introduction

  4
• Precautions for safety

  6
• Treatment of waste

  16
• Disposal

  18
• Contents

  22
• Outline for MDS-D/DH Series Instruction Manual (IB-1500025-H)

  28
• 1 Introduction

  32
  • 1-1 Servo/spindle drive system configuration

    33
    • 1-1-1 System configuration

      33
  • 1-2 Explanation of type

    34
    • 1-2-1 Servomotor type

      34
    • 1-2-2 Servo drive unit type

      36
    • 1-2-3 Spindle motor type

      38
    • 1-2-4 Tool spindle motor type

      40
    • 1-2-5 Spindle drive unit type

      42
    • 1-2-6 Power supply unit type

      43
    • 1-2-7 AC reactor type

      44
• 2 Specifications

  46
  • 2-1 Servomotor

    47
    • 2-1-1 Specifications list

      47
    • 2-1-2 Torque characteristics

      57
  • 2-2 Spindle motor

    64
    • 2-2-1 Specifications

      64
    • 2-2-2 Output characteristics

      80
  • 2-3 Tool spindle motor

    89
    • 2-3-1 Specifications

      89
    • 2-3-2 Output characteristics

      93
  • 2-4 Drive unit

    95
    • 2-4-1 Installation environment conditions

      95
    • 2-4-2 Servo drive unit

      96
    • 2-4-3 Spindle drive unit

      98
    • 2-4-4 Power supply unit

      100
    • 2-4-5 Unit outline dimension drawing

      101
    • 2-4-6 AC reactor

      102
    • 2-4-7 Explanation of each part

      105
• 3 Function Specifications

  114
  • Function specifications list

    115
  • 3-1 Base control functions

    118
    • 3-1-1 Full closed loop control

      118
    • 3-1-2 Position command synchronous control

      118
    • 3-1-3 Speed command synchronous control

      119
    • 3-1-4 Distance-coded reference position control

      119
    • 3-1-5 Spindle's continuous position loop control

      120
    • 3-1-6 Coil changeover control

      120
    • 3-1-7 Gear changeover control

      120
    • 3-1-8 Orientation control

      120
    • 3-1-9 Indexing control

      120
    • 3-1-10 Synchronous tapping control

      120
    • 3-1-11 Spindle synchronous control

      121
    • 3-1-12 Spindle/C axis control

      121
    • 3-1-13 Proximity switch orientation control

      121
    • 3-1-14 Power regeneration control

      121
    • 3-1-15 Resistor regeneration control

      121
  • 3-2 Servo/Spindle control functions

    122
    • 3-2-1 Torque limit function

      122
    • 3-2-2 Variable speed loop gain control

      122
    • 3-2-3 Gain changeover for synchronous tapping control

      122
    • 3-2-4 Speed loop PID changeover control

      123
    • 3-2-5 Disturbance torque observer

      123
    • 3-2-6 Smooth High Gain control (SHG control)

      123
    • 3-2-7 High-speed synchronous tapping control (OMR-DD control)

      123
    • 3-2-8 Dual feedback control

      124
    • 3-2-9 HAS control

      124
    • 3-2-10 Control loop gain changeover

      124
    • 3-2-11 Spindle output stabilizing control

      125
    • 3-2-12 High-response spindle acceleration/deceleration function

      125
  • 3-3 Compensation control function

    126
    • 3-3-1 Jitter compensation

      126
    • 3-3-2 Notch filter

      126
    • 3-3-3 Adaptive tracking-type notch filter

      126
    • 3-3-4 Overshooting compensation

      127
    • 3-3-5 Machine end compensation control

      127
    • 3-3-6 Lost motion compensation type 2

      128
    • 3-3-7 Lost motion compensation type 3

      128
    • 3-3-8 Lost motion compensation type 4

      129
    • 3-3-9 Spindle motor temperature compensation function

      129
  • 3-4 Protection function

    130
    • 3-4-1 Deceleration control at emergency stop

      130
    • 3-4-2 Vertical axis drop prevention/pull-up control

      130
    • 3-4-3 Earth fault detection

      130
    • 3-4-4 Collision detection function

      131
    • 3-4-5 Safety observation function

      131
    • 3-4-6 Fan stop detection

      131
    • 3-4-7 Open-phase detection

      131
    • 3-4-8 Contactor weld detection

      131
  • 3-5 Sequence functions

    132
    • 3-5-1 Contactor control function

      132
    • 3-5-2 Motor brake control function

      132
    • 3-5-3 External emergency stop function

      132
    • 3-5-4 Specified speed output

      132
    • 3-5-5 Quick READY ON sequence

      132
  • 3-6 Diagnosis function

    133
    • 3-6-1 Monitor output function

      133
    • 3-6-2 Machine resonance frequency display function

      140
    • 3-6-3 Machine inertia display function

      140
    • 3-6-4 Motor temperature display function

      140
    • 3-6-5 Load monitor output function

      140
    • 3-6-6 Open loop control function

      140
    • 3-6-7 Power supply voltage display function

      140
• 4 Characteristics

  142
  • 4-1 Servomotor

    143
    • 4-1-1 Environmental conditions

      143
    • 4-1-2 Quakeproof level

      143
    • 4-1-3 Shaft characteristics

      144
    • 4-1-4 Machine accuracy

      145
    • 4-1-5 Oil / water standards

      146
    • 4-1-6 Installation of servo motor

      147
    • 4-1-7 Overload protection characteristics

      147
    • 4-1-8 Magnetic brake

      155
    • 4-1-9 Dynamic brake characteristics

      160
  • 4-2 Spindle motor

    163
    • 4-2-1 Environmental conditions

      163
    • 4-2-2 Shaft characteristics

      163
    • 4-2-3 Machine accuracy

      164
    • 4-2-4 Installation of spindle motor

      164
  • 4-3 Tool spindle motor

    165
    • 4-3-1 Environmental conditions

      165
    • 4-3-2 Shaft characteristics

      165
    • 4-3-3 Tool spindle temperature characteristics

      166
  • 4-4 Drive unit

    167
    • 4-4-1 Environmental conditions

      167
    • 4-4-2 Heating value

      168
    • 4-4-3 Drive unit arrangement

      169
• 5 Dedicated Options

  172
  • 5-1 Servo options

    173
    • 5-1-1 Dynamic brake unit (MDS-D-DBU)

      178
    • 5-1-2 Battery option (ER6V-C119B, A6BAT, MDS-A-BT, MDS-BTBOX-36)

      180
    • 5-1-3 Ball screw side detector (OSA105ET2, OSA166ET2N)

      191
    • 5-1-4 Machine side detector

      193
  • 5-2 Spindle options

    197
    • 5-2-1 Spindle side ABZ pulse output detector (OSE-1024 Series)

      198
    • 5-2-2 Spindle side PLG serial output detector (TS5690, MU1606 Series)

      200
    • 5-2-3 Spindle side accuracy serial output detector (ERM280, MPCI Series)

      204
  • 5-3 Detector interface unit

    205
    • 5-3-1 Serial output interface unit for ABZ analog detector MDS-B-HR

      205
    • 5-3-2 Serial signal division unit MDS-B-SD

      207
    • 5-3-3 Pulse output interface unit for ABZ analog detector IBV Series (Other manufacturer's product)

      209
    • 5-3-4 Serial output interface unit for ABZ analog detector EIB192M (Other manufacturer's product)

      210
    • 5-3-5 Serial output interface unit for ABZ analog detector EIB392M (Other manufacturer's product)

      211
    • 5-3-6 Serial output interface unit for ABZ analog detector ADB-20J Series (Other manufacturer's product)

      212
  • 5-4 Drive unit option

    213
    • 5-4-1 Optical communication repeater unit (FCU7-EX022)

      213
    • 5-4-2 DC connection bar

      216
    • 5-4-3 Side protection cover

      217
  • 5-5 Cables and connectors

    219
    • 5-5-1 Cable connection diagram

      219
    • 5-5-2 List of cables and connectors

      220
    • 5-5-3 Optical communication cable specifications

      228
• 6 Specifications of Peripheral Devices

  232
  • 6-1 Selection of wire

    233
    • 6-1-1 Example of wires by unit

      233
  • 6-2 Selection of circuit protector and contactor

    239
    • 6-2-1 Selection of circuit protector

      239
    • 6-2-2 Selection of contactor

      240
  • 6-3 Selection of earth leakage breaker

    241
  • 6-4 Branch-circuit protection (for control power supply)

    242
    • 6-4-1 Circuit protector

      242
    • 6-4-2 Fuse protection

      242
  • 6-5 Noise filter

    243
  • 6-6 Surge absorber

    244
  • 6-7 Relay

    245
• 7 Selection

  246
  • 7-1 Selection of the servomotor

    247
    • 7-1-1 Outline

      247
    • 7-1-2 Selection of servomotor capacity

      248
    • 7-1-3 Motor shaft conversion load torque

      256
    • 7-1-4 Expressions for load inertia calculation

      257
  • 7-2 Selection of the spindle motor

    258
  • 7-3 Selection of the power supply unit

    259
    • 7-3-1 Calculation of spindle output

      259
    • 7-3-2 Calculation of servo motor output

      261
    • 7-3-3 Selection of the power supply unit

      262
    • 7-3-4 Required capacity of power supply

      264
    • 7-3-5 Example for power supply unit and power supply facility capacity

      265
• Appendix 1 Cable and Connector Specifications

  268
  • Appendix 1-1 Selection of cable

    269
    • Appendix 1-1-1 Cable wire and assembly

      269
  • Appendix 1-2 Cable connection diagram

    271
    • Appendix 1-2-1 Battery cable

      271
    • Appendix 1-2-2 Power supply communication cable and connector

      272
    • Appendix 1-2-3 Optical communication repeater unit cable

      273
    • Appendix 1-2-4 Servo / tool spindle detector cable

      274
    • Appendix 1-2-5 Brake connector (Brake connector for motor brake control output)

      280
    • Appendix 1-2-6 Spindle detector cable

      281
  • Appendix 1-3 Main circuit cable connection diagram

    283
  • Appendix 1-4 Connector outline dimension drawings

    284
    • Appendix 1-4-1 Connector for drive unit

      284
    • Appendix 1-4-2 Connector for servo and tool spindle

      288
    • Appendix 1-4-3 Connector for spindle

      292
• Appendix 2 Restrictions for Lithium Batteries

  294
  • Appendix 2-1 Restriction for Packing

    295
    • Appendix 2-1-1 Target Products

      295
    • Appendix 2-1-2 Handling by User

      296
    • Appendix 2-1-3 Reference

      297
  • Appendix 2-2 Products information data sheet (ER battery)

    298
  • Appendix 2-3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation

    300
    • Appendix 2-3-1 Outline of Regulation

      300
    • Appendix 2-3-2 Target Products

      300
    • Appendix 2-3-3 Handling by User

      300
    • Appendix 2-3-4 Reference

      300
  • Appendix 2-4 Restriction related to EU Battery Directive

    301
    • Appendix 2-4-1 Important Notes

      301
    • Appendix 2-4-2 Information for end-user

      301
• Appendix 3 Compliance to EC Directives

  302
  • Appendix 3-1 Compliance to EC Directives

    303
    • Appendix 3-1-1 European EC Directives

      303
    • Appendix 3-1-2 Cautions for EC Directive compliance

      303
• Appendix 4 EMC Installation Guidelines

  306
  • Appendix 4-1 Introduction

    307
  • Appendix 4-2 EMC instructions

    307
  • Appendix 4-3 EMC measures

    308
  • Appendix 4-4 Measures for panel structure

    308
    • Appendix 4-4-1 Measures for control panel unit

      308
    • Appendix 4-4-2 Measures for door

      309
    • Appendix 4-4-3 Measures for operation board panel

      309
    • Appendix 4-4-4 Shielding of the power supply input section

      309
  • Appendix 4-5 Measures for various cables

    310
    • Appendix 4-5-1 Measures for wiring in panel

      310
    • Appendix 4-5-2 Measures for shield treatment

      310
    • Appendix 4-5-3 Servo/spindle motor power cable

      311
    • Appendix 4-5-4 Servo/spindle motor feedback cable

      312
  • Appendix 4-6 EMC countermeasure parts

    312
    • Appendix 4-6-1 Shield clamp fitting

      312
    • Appendix 4-6-2 Ferrite core

      313
    • Appendix 4-6-3 Power line filter

      313
    • Appendix 4-6-4 Surge protector

      320
• Appendix 5 EC Declaration of Conformity

  324
  • Appendix 5-1 Compliance to EC Directives

    325
    • Appendix 5-1-1 Low voltage equipment

      325
• Appendix 6 Instruction Manual for Compliance with UL/c-UL Standard

  328
  • Appendix 6-1 Operation surrounding air ambient temperature

    329
  • Appendix 6-2 Notes for AC servo/spindle system

    329
    • Appendix 6-2-1 General Precaution

      329
    • Appendix 6-2-2 Installation

      329
    • Appendix 6-2-3 Short-circuit ratings (SCCR)

      329
    • Appendix 6-2-4 Peripheral devices

      329
    • Appendix 6-2-5 Field Wiring Reference Table for Input and Output (Power Wiring)

      330
    • Appendix 6-2-6 Motor Over Load Protection

      333
    • Appendix 6-2-7 Flange of servo motor

      333
    • Appendix 6-2-8 Spindle Drive/Motor Combinations

      334
    • Appendix 6-2-9 Servo Drive/Motor Combinations

      334
  • Appendix 6-3 AC Servo/Spindle System Connection

    335
    • Appendix 6-3-1 MDS-D/DH/DM-Vx/SP Series

      335
    • Appendix 6-3-2 MDS-D-SVJ3/SPJ3 Series

      335
• Appendix 7 Compliance with Restrictions in China

  336
  • Appendix 7-1 Compliance with China CCC certification system

    337
    • Appendix 7-1-1 Outline of China CCC certification system

      337
    • Appendix 7-1-2 First catalogue of products subject to compulsory product certification

      337
    • Appendix 7-1-3 Precautions for shipping products

      338
    • Appendix 7-1-4 Application for exemption

      338
    • Appendix 7-1-5 Mitsubishi NC product subject to/not subject to CCC certification

      340
  • Appendix 7-2 Response to the China environment restrictions

    341
    • Appendix 7-2-1 Outline of the law on the pollution prevention and control for electronic information products

      341
    • Appendix 7-2-2 Response to the drive product for Mitsubishi NC

      341
    • Appendix 7-2-3 Indication based on “Pollution suppression marking request for electronic information product”

      342
• Revision History

  344
• Global Service Network

  349
• Back cover

  352