Bil-Jax Personal Lift Cougar Lift Electric Hydraulic Lift Platform User Manuals

Table of Contents

• Safety

  7
  • INTRODUCTION

    7
    • Safety Notes

      8
  • BEFORE OPERATION

    9
  • DURING OPERATION

    10
  • MAINTENANCE SAFETY

    12
  • DAMAGED EQUIPMENT POLICY

    12
    • Safety Statement

      12
    • Damage Policy

      12
    • Damage Repair Notice

      12
• Introduction

  13
  • GENERAL DESCRIPTION

    13
  • SPECIFICATIONS

    14
    • Cougar Lift Electric Hydraulic Lift Platform

      14
  • WARRANTY

    14
• Operation

  15
  • OPERATOR CONTROLS

    15
    • Lower Control Box

      15
    • Upper Control Box

      16
  • NORMAL OPERATING PROCEDURE

    16
  • EMERGENCY LOWERING PROCEDURE

    17
• Maintenance

  19
  • SCHEDULED SERVICE CHECKS

    19
    • Daily/Weekly Service Checks

      19
    • Monthly Service Checks

      20
  • LUBRICATION

    21
  • HYDRAULIC SYSTEM

    23
    • Hydraulic System Inspection

      23
    • Fluid Check and Replacement

      23
    • Hydraulic System Air Bleeding Procedure

      23
    • Pressure Relief Valve Reset

      24
    • Flow Restrictor Valve Replacement

      25
    • Raise Valve Operation Check

      26
    • Hydraulic Cylinder Repair

      27
      • Hydraulic Cylinder Removal

        27
      • Hydraulic Cylinder Repair Procedure

        27
  • ELECTRICAL SYSTEM

    29
  • LIFT CHAINS AND SLIDE BLOCKS

    30
    • Chain Elongation Inspection

      30
    • Lift Chain Adjustment

      31
    • Slide Block Adjustment

      32
  • TROUBLESHOOTING

    33
• Replacement Decals

  35
• Parts List

  39
  • TOP MAST PARTS LIST

    40
  • CENTER MAST PARTS LIST

    42
  • LOWER MAST PARTS LIST

    44
  • REAR COMPARTMENT PARTS LIST

    46
  • HYDRAULIC PUMP COMPARTMENT PARTS LIST

    48
  • UPPER BASE PARTS LIST

    50
  • BASE MAST PARTS LIST

    52
  • LOWER BASE PARTS LIST

    54
  • PLATFORM PARTS LIST

    56
  • HYDRAULIC UNIT PARTS LIST

    58
  • HYDRAULIC FITTINGS AND HOSES DIAGRAM

    60
  • HYDRAULIC FITTINGS AND HOSES SCHEMATIC

    62
  • ELECTRICAL DIAGRAM

    63
• ANSI Reprint

  65