Honeywell Liquid Cooled 35kW Home Standby Generator Owner's Manual
SECTION PAGE
INTRODUCTION ........................................................... 1-1
Read this Manual Thoroughly .......................................................1-1
Operation and Maintenance ..........................................................1-1
How to Obtain Service .................................................................1-1
SAFETY RULES ............................................................ 1-2
GENERAL INFORMATION ............................................ 2-1
Identification Record ........................................................................2-1
Data
INTRODUCTION ........................................................... 1-1
Read this Manual Thoroughly .......................................................1-1
Operation and Maintenance ..........................................................1-1
How to Obtain Service .................................................................1-1
SAFETY RULES ............................................................ 1-2
GENERAL INFORMATION ............................................ 2-1
Identification Record ........................................................................2-1
Data
Label
...................................................................................2-1
EQUIPMENT DESCRIPTION ........................................ 3-1
Equipment Description .....................................................................3-1
Engine Oil Recommendations ...........................................................3-1
Coolant Recommendations ..............................................................3-1
ENGINE PROTECTIVE DEVICES ................................. 4-1
Engine Protective Devices ................................................................4-1
High Coolant Temperature Sender ................................................4-1
Low Coolant Level Sensor ............................................................4-1
Low Oil Pressure Switch ..............................................................4-1
Overcrank
Equipment Description .....................................................................3-1
Engine Oil Recommendations ...........................................................3-1
Coolant Recommendations ..............................................................3-1
ENGINE PROTECTIVE DEVICES ................................. 4-1
Engine Protective Devices ................................................................4-1
High Coolant Temperature Sender ................................................4-1
Low Coolant Level Sensor ............................................................4-1
Low Oil Pressure Switch ..............................................................4-1
Overcrank
Shutdown
....................................................................4-1
Overspeed
Shutdown
...................................................................4-1
RPM Sensor Loss Shutdown........................................................4-1
DC
DC
Fuses
.....................................................................................4-1
FUEL SYSTEM .............................................................. 5-1
Fuel
Fuel
Requirements
.......................................................................5-1
Natural Gas Fuel System ..............................................................5-1
Propane Vapor Withdrawal Fuel System ........................................5-1
LP Liquid Fuel System ..................................................................5-1
SPECIFICATIONS ......................................................... 6-1
Stationary Emergency Generator ..................................................6-1
Engine
Propane Vapor Withdrawal Fuel System ........................................5-1
LP Liquid Fuel System ..................................................................5-1
SPECIFICATIONS ......................................................... 6-1
Stationary Emergency Generator ..................................................6-1
Engine
.........................................................................................6-1
Cooling
System............................................................................6-1
Fuel
System
.................................................................................6-1
Electrical
System
.........................................................................6-1
Weather and Maintenance Kits .....................................................6-2
Reconfiguring the Fuel System .........................................................6-2
Fuel
Reconfiguring the Fuel System .........................................................6-2
Fuel
System
.................................................................................6-2
Control
Panel
...............................................................................6-2
GENERAL INFORMATION ............................................ 7-1
Alternator AC Lead Connections .......................................................7-1
Four-lead, Single-phase Stator ......................................................7-1
Alternator Power Winding Connections .............................................7-1
3-phase Alternators ("Y" Configuration) ........................................7-1
3-phase Alternators ("Delta" Configuration)...................................7-2
CONTROL PANEL ......................................................... 8-1
Control Panel Interface .....................................................................8-1
Using the Auto/Off/Manual Switch ................................................8-1
Activate the Generator ......................................................................8-1
Display Interface Menus ...................................................................8-1
Activation
Alternator AC Lead Connections .......................................................7-1
Four-lead, Single-phase Stator ......................................................7-1
Alternator Power Winding Connections .............................................7-1
3-phase Alternators ("Y" Configuration) ........................................7-1
3-phase Alternators ("Delta" Configuration)...................................7-2
CONTROL PANEL ......................................................... 8-1
Control Panel Interface .....................................................................8-1
Using the Auto/Off/Manual Switch ................................................8-1
Activate the Generator ......................................................................8-1
Display Interface Menus ...................................................................8-1
Activation
Chart
...........................................................................8-2
Setting the Exercise Timer ................................................................8-3
Low Speed Exercise .....................................................................8-3
User Adjustable Settings ..................................................................8-3
Fuel Conversion ...............................................................................8-3
Operation .........................................................................................8-3
Automatic Transfer Operation .......................................................8-3
Sequence of Automatic Operation ................................................8-4
Crank Cycles and Overcrank Shutdown ........................................8-4
Auto Start ........................................................................................8-4
Manual Start ....................................................................................8-4
Low Speed Exercise .....................................................................8-3
User Adjustable Settings ..................................................................8-3
Fuel Conversion ...............................................................................8-3
Operation .........................................................................................8-3
Automatic Transfer Operation .......................................................8-3
Sequence of Automatic Operation ................................................8-4
Crank Cycles and Overcrank Shutdown ........................................8-4
Auto Start ........................................................................................8-4
Manual Start ....................................................................................8-4
Alarm and Warning Messages ..........................................................8-4
Low Oil Pressure Shutdown Alarm ...............................................8-4
High Coolant Temperature Shutdown Alarm ..................................8-4
Overcrank Shutdown Alarm ..........................................................8-4
Overspeed Shutdown Alarm .........................................................8-4
RPM Sensor Failure Shutdown Alarm ...........................................8-4
Under-frequency Shutdown Alarm ................................................8-5
Low Battery Alarm .......................................................................8-5
Low Battery Warning....................................................................8-5
Low Coolant Level Alarm .............................................................8-5
Missing Cam Pulse Alarm ............................................................8-5
Missing Crank Pulse Alarm ..........................................................8-5
Low Fuel Pressure Warning ..........................................................8-5
Governor Sensor Fault Alarm ........................................................8-5
Wiring Error Alarm .......................................................................8-5
Undervoltage
Low Oil Pressure Shutdown Alarm ...............................................8-4
High Coolant Temperature Shutdown Alarm ..................................8-4
Overcrank Shutdown Alarm ..........................................................8-4
Overspeed Shutdown Alarm .........................................................8-4
RPM Sensor Failure Shutdown Alarm ...........................................8-4
Under-frequency Shutdown Alarm ................................................8-5
Low Battery Alarm .......................................................................8-5
Low Battery Warning....................................................................8-5
Low Coolant Level Alarm .............................................................8-5
Missing Cam Pulse Alarm ............................................................8-5
Missing Crank Pulse Alarm ..........................................................8-5
Low Fuel Pressure Warning ..........................................................8-5
Governor Sensor Fault Alarm ........................................................8-5
Wiring Error Alarm .......................................................................8-5
Undervoltage
Alarm
.....................................................................8-5
Overvoltage
Alarm
.......................................................................8-6
Internal Failure Shutdown Alarm ...................................................8-6
Canbus
Canbus
Alarm
..............................................................................8-6
Ignition
Alarm
..............................................................................8-6
Maintenance
Warning
...................................................................8-6
Alarm
Cancel
...............................................................................8-6
Common Alarm Relay ......................................................................8-6
Maintenance Alerts ..........................................................................8-6
Menu System ...................................................................................8-7
OPERATION .................................................................. 9-1
Stationary Emergency Generator Control and Operation ....................9-1
Operating Unit with Manual Transfer Switch ......................................9-1
Engine Start-up and Transfer ........................................................9-1
Retransfer and Shutdown .............................................................9-1
Operating Unit with Automatic Transfer Switch .................................9-1
MAINTENANCE........................................................... 10-1
General Maintenance ......................................................................10-1
Check Engine Oil ........................................................................10-1
Changing Engine Oil ...................................................................10-1
Cooling
Maintenance Alerts ..........................................................................8-6
Menu System ...................................................................................8-7
OPERATION .................................................................. 9-1
Stationary Emergency Generator Control and Operation ....................9-1
Operating Unit with Manual Transfer Switch ......................................9-1
Engine Start-up and Transfer ........................................................9-1
Retransfer and Shutdown .............................................................9-1
Operating Unit with Automatic Transfer Switch .................................9-1
MAINTENANCE........................................................... 10-1
General Maintenance ......................................................................10-1
Check Engine Oil ........................................................................10-1
Changing Engine Oil ...................................................................10-1
Cooling
Intake/Outlet
..................................................................10-1
Inspect Cooling System .............................................................10-1
Engine
Engine
Coolant
...........................................................................10-2
Coolant
Change
.........................................................................10-2
Overload Protection for Engine DC Electrical System ..................10-2
Exercise
Exercise
System
........................................................................10-2
Perform Visual Inspection ..........................................................10-2
Inspect Exhaust System .............................................................10-2
Check Fan Belt ...........................................................................10-2
Inspect Engine Governor ............................................................10-2
Changing the Engine Air Filter .....................................................10-2
Spark
Inspect Exhaust System .............................................................10-2
Check Fan Belt ...........................................................................10-2
Inspect Engine Governor ............................................................10-2
Changing the Engine Air Filter .....................................................10-2
Spark
Plugs
...............................................................................10-3
Battery
Maintenance
..................................................................10-3
Battery
Replacement
..................................................................10-3
Battery
Fluid
...............................................................................10-3
Cleaning the Stationary Emergency Generator ............................10-3
SERVICE SCHEDULE ................................................. 11-1
TROUBLESHOOTING ................................................. 12-1
Troubleshooting Guide ....................................................................12-1
EMISSIONS WARRANTY ............................................ 13-1
NOTES
EXPLODED VIEWS & PARTS LISTS
WIRING DIAGRAMS & SCHEMATICS
SERVICE SCHEDULE ................................................. 11-1
TROUBLESHOOTING ................................................. 12-1
Troubleshooting Guide ....................................................................12-1
EMISSIONS WARRANTY ............................................ 13-1
NOTES
EXPLODED VIEWS & PARTS LISTS
WIRING DIAGRAMS & SCHEMATICS
Content048 Rev
. A 05/10
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